THE PRODUCTION LINE FOR FILLING NON-SPARKING LIQUID FOR BOTTLE
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The production line is suitable for filling soft drinks such as mineral water, pure water, ice water into plastic botles. It includes elevator, unscrambler, air conveyor, washer-filler-capper monoblock, cap elevator, labeller, ink-jet printer and case packer.
Washing, filling and capping are integrated in one machine. The capacity (2000-36000bottles/h) can meet different production requirements. |
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Features of DGY Series of Washer-Filler-Capper Monoblock
Use advanced technology to design and manufacture the washer-filler-capper monoblock. It can applies to multi-type bottles.
Manufactruing & assemblly are up to the international standard. |
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All parts contacting the liquid material are made of sanitary material, which meet the requirements of food hugiene, and its sufaceis smooth-easy for washing.
The rotary washer adopts intermittent spraying, reduced water onsumption. Bottle changing and lifting is very easy.
Adops advanced pressure-type filling with high speed and highprecision.
Automatic capping system with magnetic clutch capping head is torque is adjustable.
The washer-filler-capper monoblock has compact structure, so the cost of germfree isolator is reduced by a big margin.
During operation, it adopts bottieneck grasped conveying, so bottle changing is easy.
The monoblock is controlled by PLC. Machine runs safety and steadily. |
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Main specifications |
Machine |
Model |
Capacity |
Bottle size(mm) |
Power |
Weight(kg) |
Dimension(mm) |
Filler |
DGY60/60/15 |
36000(500ml) |
h=180~300 Ф=60~88 |
16.2kw |
9000 |
5500x4700x3050 |
DGY50/55/15 |
24000(500ml) |
h=180~300 Ф=60~88 |
15kw |
11000 |
6000x2800x2600 |
DGY30/32/8 |
13000~15000(500ml) |
h=180~300 Ф=60~88 |
7.4kw |
6700 |
3500x2500x2600 |
DGY24/24/6 |
10000~12000(500ml) |
h=183~300 Ф=60~88 |
6.2kw |
6000 |
2600x2100x2500 |
DGY18/18/6 |
6000-8000(500ml) |
h=180~300 Ф=60~88 |
5.7kw |
4000 |
2140x1680x2400 |
DGY12/12/5 |
3000~5000(500ml) |
h=160~180 Ф=60~88 |
3.95kw |
3200 |
1830x1348x2400 |
Packer |
UZL260 |
12000(b/h) |
350~2250 ml |
1.57 kw |
1500 |
3300x3000x2200 |
UZL380 |
24000(b/h) |
350~2250 ml |
1.77kw |
2500 |
4700x3000x2200 |
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A&A-LZG360 5 gallon Atuo-filing machiine
A&A-LZG360 Atuo-filing machiine absorbs advanced technology from U.S.A., Italy and France successively and perfect itself continuously. It has been developed through extensive reseach in our company. It has been high technology, best advanced barrel filling machine in the globe.
This machine adoped high quality non-toxic stainless steel material, reliable electric control system, Japanese PLC, German sensor and reducer, which has been used in it. As result, it enjoys great prestige in customs. |
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A&A-LZG360 Main features |
| capacity |
360 b/h |
| Volume |
5 gal. |
| Barrel size |
270*490*56 mm |
| Cap size |
58*40 mm |
| Rated watt |
4 kw |
| Rated voltage |
AC380v/50Hz |
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Cap feeding with wind-power
It is a system for automatic cap-infeed with high-speed air blast, comprising cap-transfer section and air-supply purifying section.
The working principles with the vibration of the vibrator, the caps in the magazine fall down and then are blown along the pipe by air-blaster to the infeed funnel, from which the caps slide down to the cap handler in spiral direction.
There is optoelectronic sensor in the cap handler checking the amount of caps, when the caps in the cap handler are not enough, the optoelectronic sensor sends out signal to start up the air-blaster, after 2.5 seconds, the solenoid valve closes as well to start up the vibrator, then the cap-transfer start again.
when the caps in the cap handler are accumulated to a given amount, the vibrator stops and the air-blaster continues to work for 1 second to blast off all the remained caps in the pipe. The cap-infeed system doesn’t run when the cap-handler doesn’t rotate. |
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Transfer system
Type: US. Power for driving: 0.75kw
Chains type: LF831-K325 for straight lane, LF880TAB-K35 for bend lane
Function description: Link between sections of the machine and transfer containers, the transfer speed of each section of the chains is adjustable to meet the production capacity. |
Production line technique |
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