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FILLING LINE MANUFACTURING FOR FRUIT JUICES & TEA


This production line is suitable for hot filling fruit juice and tea drinks into PET botles or glass bottle. It's a advantaged system. It contains three optional partments: water treatment system, premixing system, and filling packing system. Each system can not only work well alone, but also work for multifuntion in other industry.
Here is the Juice & Tea drink production technique (clik for detail)
WATER TREATMENT SYSTEM (optional)
This system can supply these machine & technologies:
Reverse osmosis Ultra-filtration
Nano-filtration Ion exchange softening
 
This system is also apply for Beverage & Beer, Bottle mineral & Pure water, Chemisty & Medicine, Electric & coating.
PREMIXING SYSTEM (optional)
This system is for blending & premixing the juice & tea. It contains these parts:
Degassing-sterilizing
Quick syrup resolution
Degassing-premixing
UHT sterilizer
UHT series sterilizer specifications
Type
BR16-UHT-13B
BR16-UHT-25B
BR26-UHT-38B
BR26-UHT-45B
BR26-UHT-54B
Capacity(t/h)
1
2
3
4
5
Change the hot area(M2)
13
25
38
45
54
Temperature that the supplies are imported()
5
5
5
5
5
The supplies export temperature ()
5
5
5
5
5
Disinfect temperature()
137
137
137
137
137
Temperature retention time(S)
4
4
4
4
4
Temperature that the frozen water os imported()
1
1
1
1
1
Frozen water multipe
3
3
3
3
3
Hot water multipe
1.2
1.2
1.2
1.2
1.2
Multuple of the cooling water(Mpa)
>=0.6
>=0.6
>=0.6
>=0.6
>=0.6
Size of interface(mm)
φ38
φ38
φ38
φ51
φ51
Filling & Packing system
This system is the primary partment in the production line. It contain these parts: (click for detail)
 
1. Unscrambler
A&A-UZL series high-speed rotary unscrambler is a main equipment specially designed to work with trhee-in-one combination of rinser, filler and capper, with application of the imported high quality electric parts. The machine features all working processes control by PLC and speed adjustment by inverter, to ensure stable bottle output and prevent bottle from tumbing and squeezing. The exit for bottle output is equipped with bottle sorter to remove unqualified bottles which are tumbled or deformed, etc.
At the entrance of the pneumatic converyor is fixed with device for antomatically restoring the pose of the clamped bottles, making the machine run more smoothly and reliably with high efficiency and working speed.
Type
Capacity (b/h)
Bottle types applicable (mm)
Installed cappacity (kw)
Machine size (mm)
A&A-UZL300
15000~18000
φ=50~110 h=150~350
2.2
φ=2570 w=2680 h=1950
A&A-UZL400
18000~24000
φ=50~110 h=150~350
3.75
φ=2850 w=3380 h=2210
A&A-UZL500
24000~30000
φ=50~110 h=150~350
5.5
φ=3600 w=4700 h=2400
 
2. Air conveyor
After being handled, the bottles are blown and conveyed to the filling workshop through air-blowing conveyor.
3. Atuomatic temperature control system
The filling temperature is on-line monitored. When the liquid material temperture is lower than the filling grocess requiement, the alarm will ring and the machine stops automatically, the liquid material will automatically be returned to temperature-holding tank(or return to the up-strem section over UHT for heating), and then the liqrid material will be heated and goes out of the holding tank with temperture set according to process requirements.
 
4. Combination of rinser, filler and capper
Our monoblock (rinser, filler for hot liquid and capper)is used for hot filling fruit juice and tea drinks with PET bottle or glass bottle. Its production capacity is 6000-24000 bottles per hour. Filling system adopts low vacuum filling type. Production line established PLC,touching screen interface, variable-speed motor, temperature controlling system and CIP system.
Singl machine specification
Type
Capacity(b/h)
Bottle types applicable(mm)
Total power(kw)
Weight(kg)
Overall size(mm)
A&A-DGC60/60/15RS
24000
φ=50~110 h=140~330
16.22
9000
5500x4700x3050
A&A-DGC30/32/8R
12000
φ=50~90 h=160~310
5.7
7500
3500x2600x2500
A&A-DGC24/24/8R
8000~10000
φ=50~90 h=295
5.7
7000
3500x2100x2500
A&A-DGC18/18/6R
8000
φ=50~90 h=295
3.92
4000
2450x1850x2500
Multi-function rinser-filler-capper
We recommend our new mulitfution beverage-filling machine for you. A&A-DGP combination of rinser, filer and capper is a new generation of full automatic multifuctional beverage-filling machine manufactured after years of developnent, applicable for filling gassy or non-gassy drinks, and can also meet the hot-filling process requirement for juice, realizing with great versaility the high adaptablity to different needs for product-structure adjustment.
Multi-function machine specification
Type
Capacity(b/h)
Bottle types applicable(mm)
Total power(kw)
Weight(kg)
Overall size(mm)
A&A-DGP50/50/12
18000
φ=50~110 h=140~330
5.7
8000
5000x4300x2500
A&A-DGP40/40/12
15000
φ=50~90 h=160~310
5.7
7500
3700x3600x2500
A&A-DGP30/32/8
12000
φ=50~90 h=295
5
7000
3600x2800x2800

 
 
5. Bottle- tumbing sterilizer
The SR series bottle-tumbling sterilizing machine is the special equipment for disinfecting bottle cap after the bottle are hot-filled and capped. The decelerator with built-in motor drives the conveying chains through sprocket, realizing the on-line bottle-tumbling during bottle-conveying, and after the bottle cap being disinfected for a certain time required by the processes requirement, the bottle will be turned around automatically, then the processes of bottle-tumbling, bottle cap-sterilizing and bottle-turning around are finished. Our design can realize the bottle-tumbling at either the straight section or the bend section of the sterilizing line tailored to our customers’ requirement. The SR series bottle-tumbling sterilizing machine can be customized for special designs based on the customer-required length of the sterilizing line or sterilizing time, also for motor-power configuration.
Type
Sterilized time
Bottle
Power
Size
SR100
30 s
PET or Glass
<=300 mm
380v 50hz 2.6kw
9500*600*1160
SR200
30 s
PET or Glass
<=300 mm
380v 50hz 2.6kw
14000*600*1160
SR300
30 s
PET or Glass
<=300 mm
380v 50hz 2.6kw
18500*600*1160
6. Spray-cooling system
The hot-filled bottles transferred by conveying belt are arrayed at the entrance of the spray-cooling machine, and then enter the first temperature zone in turn for cooling and temperature-holding at 73℃ for 3 minutes, and then in turn enter the second and third temperature zones for gradually cooling down by recirculated water
connected with cooling tower equipped outside of the machine, the cooling in this two temperature zones lasts for 12 minutes; in the fourth temperature zone, the bottle temperature will go down to 35-40℃ with bottle-cooling by desalted water and bottle-drying by air-blowing device, the surplus water will go to the up-stream temperature zone.
 
7. Shrink labelling machine
 
8. Case packer
Type
SFA-2125-L
Electricity
220V-440V/50HZ-60HZ
Power
8kw
Air pressure
6kg/cm2
Air rate
1m3/min
Capacity
23-25 cartons/min
Operation
Chinese-English Display system
Product
Can, PE bottle, PET bottle
Wrap
Corrugated paper
Stick type
Hot-melt Glue
Weight
2800kg
Overall dimension
4930*2760mm
 
     
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